CAT.303M NIKKEN NC Tooling Catalogue

Cost down can be achieved by improvement of drilling operation.

COMBAT DRILL

φ 39 ~ φ 49 L / D = 2 , 3 or 4

2D Series

3D Series

4D Series

2D,3D,4D

Pilot Drill

Insert Tip

Clamp Screw

Tip Clamp Handle

Drill Dia.

Code No.

Code No.

Code No.

ℓ ℓ 1

ℓ ℓ 1

ℓ ℓ 1

ℓ 2

φ d

- ℓ

- ℓ

- ℓ

φ d - φ D

φ d - φ D

φ d - φ D

39 40 41 42 43 44 45 46 47 48 49

ST32-COMZ39-120 -COMZ40-120 -COMZ41-120 -COMZ42-120 -COMZ43-120 -COMZ44-120 -COMZ45-120 -COMZ46-120 -COMZ47-120 -COMZ48-120 -COMZ49-120

ST32-COMZ39-160 -COMZ40-160 -COMZ41-160 -COMZ42-160 -COMZ43-160 -COMZ44-160 -COMZ45-160 -COMZ46-160 -COMZ47-160 -COMZ48-160 -COMZ49-160

ST32-COMZ39- 80 -COMZ40- 80 -COMZ41- 80 -COMZ42- 80 -COMZ43- 80 -COMZ44- 80 -COMZ45- 80 -COMZ46- 80 -COMZ47- 80 -COMZ48- 80 -COMZ49- 80

9CMT9 2 pcs

M4090 T-15

9CMD10 d 1 = φ 10

80 105

120

145

160 185 32 58

9CMT6 4 pcs

M2560

T-8

φ 50 ~ φ 80 L / D = 2

Dimensions of φ 43mm or larger

COMBAT Z DRILL 4 insert tips are installed on the drill larger than φ 43mm for less cutting resistance.

2D Series

Pilot Drill

Insert Tip

Clamp Screw

Tip Clamp Handle

Drill Dia.

ℓ 2

φ d

Code No.

ℓ ℓ 1

- ℓ

φ d - φ D

50 51 52 53 54 55 56 57 58 59 60 65 70 75 80

ST32-COMZ50-100 -COMZ51-100 -COMZ52-100 -COMZ53-100 -COMZ54-100 -COMZ55-100 -COMZ56-110 -COMZ57-110 -COMZ58-110 -COMZ59-110 ST40-COMZ60-120

9CMT6 4 pcs

M2560 T-8

100

125

ℓ 2

ℓ 1

* 1 Dimension φ 43 ~ φ 49 : 3.4 mm φ 50 ~ φ 80 : 4.3 mm

5

25

* 1

9CMD12 d 1 = φ 12

32

58

φd 1 φD

φd

9CMT7 4 pcs

110

135

M3070 T-10

Effective Length ℓ L/D = 6.2

9CMT7 4 pcs 9CMT9 4 pcs

M3070

T-10

120

145

-COMZ65-120 -COMZ70-130 -COMZ75-130 -COMZ80-150

9CMD12 d 1 = φ 12

40

68

130 155

M4090 T-15

Photo. shows ST25-COMZ21-130

150 175

Insert Tip for COMBAT Z DRILL The extended drill longer than L/D=5 or with chamfering tool are available as an option. Minimum. order quantity of special drill is 2 off.

★ Two Pilot Drills, a pair of insert tips and Insert Clamp Handle are supplied as standard. ★ Please refer P.48 for Centre Through Side Lock Holder,

P.48 for Flange Through Side Lock Holder

P.121 for Oil Hole Holder for COMBAT Z Drill on M/C.

and

Insert Tip

ISO Code No.

Code No.

Grade Material

Applicable Drill

Nose Radius

φ D T

φ d

Dimensions

COMZ16 ~ 20.5 COMZ21 ~ 26 COMZ43 ~ 55 COMZ26.5 ~ 35 COMZ56 ~ 65 COMZ36 ~ 42 COMZ66 ~ 80

1.98

1.9

4.76

MPMT04T104

9CMT4

11 °

R

0.4

2.38

2.8

6.35

MPMT060204 MPMT070308

9CMT6 9CMT7

Coated ( PR1725 )

Steel Cast Iron

φ D

φ d

3.4

7.94

3.18

86 °

0.8

T

4.4

9.525

MPMT090308

9CMT9

★ The Rhomboid insert tips are installed on the drill. Total 4 corners at 2 external and 2 internal diameters can be used. Please pay attention to install the insert into the pockets correctly. ★ The spare Insert Tips are available per a box ( 10 off ) .

COMBAT Z DRILL Economical Cutting Condition ● For Steel/Cast Iron “ 40,000 ” is the basic figure for cutting speed, and the rotation speed could be obtained by dividing above figure by the drill diameter. e.g. for φ 32mm diameter drill : 40,000 ÷ 32 = 1,250 (r/ min ) ● For Stainless Steel/Steel Plate SS41 “ 25,000 ” is the basic figure for cutting speed, and the rotation speed could be obtained by dividing above figure by the drill diameter. e.g. for φ 32mm diameter drill : 25,000 ÷ 32 = 780 (r/ min ) ● Feed Rate

★ How to install Insert Tips

★ Coolant pressure more than 0.5MPa must be supplied. ★ For Stainless Steel/Steel Plate, even the cutting speed is reduced to meet with the materials, please do not reduce the feed rate and keep it as for steel. ★ For tough materials, e.g. steel plate, please use stepped feed ( G 73 ) for breaking the swarf. ★ This drill is suitable for offset hole, or inter-merged twin bore, but not suitable for stacked plate drilling.

φ 16 ~ φ 26 0.1 ~ 0.15 0.15 ~ 0.2

φ 26.5 ~ φ 42 0.1 ~ 0.2 0.2 ~ 0.3

φ 43 ~ φ 85 0.15 ~ 0.2 0.2 ~ 0.35

Drill Dia Mild Steel Feed per rev. Cast Iron Feed per rev.

310

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