HSK MAJOR DREAM PRO-ENDMILL
MAJOR DREAM HOLDER
JAPAN PAT.
2
Coolant Pipe ( Option )
G
1
φ d
L 3
φ D
M
L 1
L 2
L
HSK-MDPE ( Arbor + Head )
Arbor Code No.
Head Code No.
MAX. Depth L 3
16 20 25 32 16 20 25 32 φ D
TAPER
Code No. HSK 63A-MDPE16-100,120,135 -MDPE20-105,120,135 -MDPE25-105,120,135 -MDPE32-120,135,150 HSK100A-MDPE16-120,140,155
100,120,135 105,120,135 120,135,150 120,140,155 125,140,155 140,155,170 L
70, 90,105 75, 90,105 70, 85,100 80, 95,110 90,110,125 95,110,125 90,105,120 100,115,130 L 1
L 2
M
HSK 63A-MDPE-M 8- 70, 90,105 -MDPE-M10- 75, 90,105 -MDPE-M12- 70, 85,100 -MDPE-M16- 80, 95,110 HSK100A-MDPE-M 8- 90,110,125
M 8-MDPE16-30 M10-MDPE20-30 M12-MDPE25-35 M16-MDPE32-40 M 8-MDPE16-30 M10-MDPE20-30 M12-MDPE25-35 M16-MDPE32-40
37.4 40.0 45.3,47.5,47.5 52.5 37.4 40.0 45.3,47.5,47.5 52.5
30 35 40 30 35 40
10
HSK 63A
15
10
HSK 100A
-MDPE-M10- 95,110,125 -MDPE-M12- 90,105,120 -MDPE-M16-100,115,130
-MDPE20-125,140,155 -MDPE25-125,140,155 -MDPE32-140,155,170
15
★ 2pcs of tip clamp bolt and tip clamp wrench are supplied as standard.
★ Insert tip is available as an option . Please refer ★ Centre through coolant is available for all series.
P.187 .
★ Please refer
P.244 for cutting condition.
HSK-MDPE-M ( Arbor )
★ Coolant pipe : Option
P.298
Arbor Front Dia.
ID φ d
16 20 25 32 16 20 25 32 φ D
Screw G M 8 M10 M12 M16 M 8 M10 M12 M16
TAPER
Code No. HSK 63A-MDPE-M 8- 70, 90,105 -MDPE-M10- 75, 90,105 -MDPE-M12- 70, 85,100 -MDPE-M16- 80, 95,110 HSK100A-MDPE-M 8- 90,110,125
70, 90,105 75, 90,105 70, 85,100 80, 95,110 90,110,125 95,110,125 90,105,120 100,115,130 L 1
1
2
8.5 10.5 12.5 17.0 8.5 10.5 12.5 17.0
14.7 18.7 23.0 30.0 14.7 18.7 23.0 30.0
11 12 15 16 11 12 15 16
20 21 24 25 20 21 24 25
HSK 63A
9
HSK 100A
-MDPE-M10- 95,110,125 -MDPE-M12- 90,105,120 -MDPE-M16-100,115,130
★ Head is available as an option. ★ Centre through coolant is available for all series. ★ This is interchangeable with DEPO. When the connection interface ( Screw G and ID φ d ) is same, the cutter head of other carbide makers can be used. ★ Lubrication Pipe is optional. Please refer P.298 P.187
CUTTING CONDITION of PRO-ENDMILL
・ The bold figures of cutting speed V ( m/min. ) show the cutting speed when a e=0.5 X D. V ( m/min. ) should be reduced to 80%, when a e=0.75 X D. ・ Feed rate per 1 tooth/ 1 revolution f ( mm/tooth ) should be smaller, when a p is getting larger. The feed rate of f ( mm/tooth ) shows the feed rate when a e=0.5 X D & a p=MAX.
Side Milling
a p
a e
Mild Steel ( SS400, S10C ) 220 ( 140 ~ 270 )
Carbon Steel ( S45C, SCM440 ) 170 ( 110 ~ 210 )
Cast Iron ( FC300 ) 170 ( 110 ~ 210 )
Ductile Cast Iron ( FCD450 ) 120 ( 80 ~ 150 ) 0.07 ( 0.07 ~ 0.2 ) 0.07 ( 0.07 ~ 0.25 )
Hardened Steel HRC40 ~ 55 ( SKD ) 85 ( 50 ~ 100 ) 0.07 ( 0.07 ~ 0.15 ) 0.07 ( 0.07 ~ 0.15 )
Material Cutting Speed V
0.1 ( 0.1 ~ 0.15 )
0.07 ( 0.07 ~ 0.1 )
MDPE16 MDPE20 MDPE25 MDPE32
0.1 ( 0.1 ~ 0.25 )
f
0.1 ( 0.1 ~ 0.3 )
・ Feed rate per 1 tooth/ 1 revolution f ( m/min ) should be smaller, when a p is getting larger. The feed rate of f ( mm/tooth ) shows the feed rate when a e=0.5 X D & a p=MAX. ・ MAX. ramping angle is MDPE16: 15 ゜ , MDPE20: 9 ゜ , MDPE25: 11 ゜ , MDPE32: 7 ゜
Groove Milling
a p
D
Ductile Cast Iron ( FCD450 ) 100 ( 80 ~ 120 )
Mild Steel ( SS400, S10C ) 180 ( 140 ~ 210 )
Carbon Steel ( S45C, SCM440 ) 140 ( 110 ~ 160 )
Cast Iron ( FC300 ) 100 ( 80 ~ 120 )
Hardened Steel HRC40 ~ 55 ( SKD ) 70 ( 50 ~ 80 )
Material Cutting Speed V
0.1
MDPE16 MDPE20 MDPE25 MDPE32
0.07
0.07 ( 0.07 ~ 0.1 ) 0.07 ( 0.07 ~ 0.15 )
0.07 0.07
f
・ Please clamp the insert tip with the suitable torque. AOMT123608 : 1.0Nm , AOMT184808 : 4.0Nm ・ For the guide line of insert tip life, the frank wear within 0.3mm under normal cutting will be recommended.
244
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