NIKKEN KOSAKUSHO WORKS, LTD. 303M
NIKKEN’s Proposal for Improved Quality and Productivity. Total management of M/C manufacturing methods & technologies.
HUMANWARE The effective utilization of M/C depends upon the insight and skill of shop floor people. Harmonization in the selection of machine, tooling, fixtures, peripherals, cutting tools under a coordinated shop floor management is the key to success.
COMBAT DRILL
P.309
M/C OFFERS INVALUABLE OPPORTUNITIES FOR AUTOMATED, UNATTENDED MACHINING, when proper tooling, work holding and
fixtures technologies are applied all in HARMONY.
REAMER SERIES
P.305
CUTTING TOOLS Relatively simple tools like drills and face mills also need careful attention for stable and effective swarf making. For instance, high speed steel tools can be more effective than carbide tools with certain work pieces and materials.
For another instance, why not a reamer for inspection/proof after boring?
FIXTURES Work holding fixtures and power clamping systems for a variety of large or small batch work pieces.
Well designed fixtures can achieve cost effective parts manufacture. Fixtures (as shown above) effectively reduce ATC operations and drastically reduce cycle time.
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TOOLING
MORE THAN 80% TAPER CONTACT is needed for this vital linkage between machine and workpiece. ; NIKKEN holders protect the spindle. (They eliminate“dance”in the spindle.)
80%
60%
30%
KOKORO = Human Heart
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NIKKEN
The Next Generation Tool Interface NC5 TOOLING SYSTEM NIKKEN milling chucks are SUB-ZERO TEMPERATURE (-90 ° C) TREATED for stable particle composition : Heat treated to HRC60.
Our company’s name, “NIKKEN,” is derived from our desire to “always maintain the willingness to study patiently on a daily basis and contribute to future industry with technology and ideas.” Pursuing the development and production of tools for 50 years, we have developed peripheral instruments such as NC tooling systems, reamers, CNC rotary tables and controllers (NIKKEN- 21series), etc. conforming to customers’ demands. Today’s effort and study bear tomorrow’s fruits. NIKKEN wishes to provide you with original products of the highest quality founded in everyday study and research.
Pull Stud Power Clamp Mechanism P.239
Spindle
This newly developed Tool
Bearing
Interface featured. A Double Contact 1/10 Short Taper for improved High Speed & High Precision Machining and High Stock Removal Machining. Please refer to NC5 TOOLING SYSTEM catalogue.
1/10 Short Taper
Flange Contact
Drive Key
PERIPHERALS
AUTOMATIC WORK CHANGER Operator-friendly AWC system for vertical machining centres. CNC ROTARY TABLES Precision worm screw made of solid tungsten carbide drives hardened and ionnitrided worm wheel made of steel. THE ONE AND ONLY SOLUTION FOR ELIMINATING SPOT WEAR.
The photo shows a completed rendering.
OSAKA·DAITO NEW OFFICE & FACTORY LAND: 55,000 m 2 BUILDING: 28,500 m 2
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OSAKA·DAITO Office & Factory
Technical Center Technical Development Office Production Engineering Room Seminar Room
Factory No.1 Turning Machining Grinding Assembling Inspection
Factory No.2 Grinding Assembling Inspection Warehouse
Parts warehouse
Assembling (Large Rotary Table) Heat Treatment
Welfare Facility
Office Management Sales Design / Development Financial
Central Control
Material House
Mega Solar System Solar panel capacity:1.92MW Annual reduction of CO 2 :About 20%
Land :55,000m 2 Building :28,500m 2
Carbonizing & Sub-Zero Treatment NIKKEN is the only tooling product manufacturer which performs sub-zero treatment for tooling. This refers to a technique where -90 deg. ultra-low-temperature processing is performed after carbonizing and quenching in order to eliminate the residual austenite and to form 100% martensite compositions to prevent deterioration over time. This technique has been applied for block gauges and for bearings of the highest grade in the past. It is an example of how NIKKEN pays attention to those aspects which are often hidden from view and how we put our hearts and souls into each and every tooling product.
Ion Nitriding Ion nitriding refers to a nitriding process where glow discharges are generated in a vacuum of a nitrogen-mixed gas atmosphere to heat the workpieces at a low temperature of 450 deg. while at the same time nitriding them by a sputtering action. This processing improves both the wear resistance and sliding performance.(It reduces the surface friction coefficient.)The experience and know-how of ion nitriding have been utilized in a large number of NIKKEN 's products, including worm wheels for CNC Rotary Tables and Tough-Cut Skill Reamers.
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NC Lathe Line NIKKEN Oil Jetter System and Combat Drill P.309 resolved the problems from the cooling of the cutting edge and the swarf removal, then, night time un-manned opera- tion could be done.
M/C Line The M/Cs with 3Lock spindle and NC5 spindle are working with high accuracy and high productivity through the night.
Tool Grinding Line More than 80% Taper Contact is needed for this vital linkage between M/C and workpiece.
80% 60%
30%
NIKKEN holders protect the spindle. (They eliminate“dance”in the spindle.)
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NIKKEN
Reamer Grinding Line Reamer grinding line to seek the ultimate unmanned operation with high accuracy and high productivity.
RADICAL MILL REAMER
CNC Rotary Table Assembling Line NIKKEN builds the most rigid, precise and durable CNC Rotary Table for the worldwide manufactur- ing market.
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is keeping the manufacturing not only the quality, but also the safety in mind. Please be careful for the content maked . e.g. P.332 CAUTION
FEATURES
MULTI LOCK MILLING CHUCK ······························· 9 MINI MINI CHUCK ············································· 11 SLIM CHUCK ··················································· 12 MAJOR DREAM HOLDER ···································· 13 VC HOLDER ··················································· 14 NC DRILL CHUCK & TAPPER CHUCK ······················· 15 DJ BORING HEAD ············································· 16 BALANCE CUT BORING ARBOR ····························· 17 ZMAC ADVANCED BORING HEAD ··························· 18 eMACP BORING HEAD ········································· 19
X-Treme Shank ················································· 20 MINI-MINI MASTER CHUCK / HYBRID SHRINK-FIT HOLDER ··· 20 ZERO FIT HOLDER ··········································· 21 DOUBLE FACE CONTACT TOOLING ························ 22 FACTORY AUTOMATION SERIES ··························· 23 MULTI OIL HOLE HOLDER & COMBAT Z DRILL ··········· 25 REAMER SERIES ············································· 26 MEASURING ATTACHMENT ·································· 27 TOOL PRESETTER ··········································· 28 CNC ROTARY TABLE ········································· 29 ZMAC ADVANCED UNIT PARTS LIST ························ 103 BCB UNIT PARTS LIST ········································ 105 CUTTING CONDITION of BALANCE CUT BORING ARBOR RAC ·········· 106 CUTTING CONDITION of ZMAC BORING SYSTEM ········· 107 CUTTING CONDITION of DJ BORING ARBOR ·············· 108 INSERT TIP ···················································· 109 BORING BAR for SQUARE & CYLINDRICAL BORING TOOL ············ 112 FACE MILL ARBOR(JIS) ······································ 113 FACE MILL ARBOR ············································ 113 SHOULDER CUTTER ARBOR ································ 114 SHELL END MILL ARBOR ···································· 114 FMH FACE MILL ARBOR ······································ 115 PRO-END MILL ················································ 117 STUB ARBOR ·················································· 118 MULTI OIL HOLE HOLDER ··································· 119 MILLING CHUCK type MULTI OIL HOLE HOLDER ············ 119 SLIM CHUCK type MULTI OIL HOLE HOLDER ············· 119 SIDE LOCK type MULTI OIL HOLE HOLDER ················ 120 MORSE TAPER type MULTI OIL HOLE HOLDER ············ 120 AUTO. DEPTH CONTROL TAPPER CHUCK for OIL HOLE TAP ·········· 120 OIL HOLE HOLDER ··········································· 121 ZERO FIT TYPE OIL HOLE HOLDER ·························· 122 HIGH SPEED SPINDLE SPEEDER ·························· 123 SUPER HIGH SPEED SPINDLE SPEEDER ··················· 123 ANGULAR HEAD SYSTEM ··································· 124 QUICK CHANGE type ANGULAR HEAD ····················· 125 ADAPTER for QUICK CHANGE type ANGULAR HEAD ··········· 126 MODULAR type ANGULAR HEAD···························· 127 ADAPTER for MODULAR type ANGULAR HEAD ············ 127 ANGULAR HEAD for DEEP HOLE ···························· 127 SOLID - OFF-SET type ANGULAR HEAD ···················· 128 SOLID 90 ° , 45 ° type ANGULAR HEAD························ 128 DIRECT MOUNT FLANGE type ANGULAR HEAD ············· 129 ANGULAR HEAD TORQUE - POWER ·························130 ZERO FIT TYPE MILLING CHUCK ··························· 131 FLANGE STYLE ZERO FIT TYPE MILLING CHUCK···········131 ZERO FIT TYPE SLIM CHUCK ································ 132 AUTOMATIC BACK SPOT FACING ARBOR ················ 133 MANUAL BACK SPOT FACING ARBOR······················ 134 SPINDLE TAPER CLEANER ··································· 167 AUTOMATIC OIL SUPPLY HOLDER ·························· 167 IT TOOLING SYSTEM ········································· 135 IT MILLING CHUCK ··········································· 135 IT SLIM CHUCK ················································ 136 IT MAJOR DREAM HOLDER ·································· 138 IT VC HOLDER ················································· 139 IT MINI-MINI CHUCK ADVANCED ALPHA···················· 139 IT ZERO FIT TYPE MILLING CHUCK ························· 140 IT ZERO FIT TYPE SLIM CHUCK······························ 140 UNIVERSAL MICRO TOUCH UMT ··························· 141 UNIVERSAL MICRO TOUCH UMTX ·························· 142 TOUCH POINT TP·············································· 143 UNIVERSAL MICRO STAND UDS ····························· 144 HEIGHT PRESETTER WP ······································ 145 CENTERING HOLDER SY ····································· 147 BALL CENTRALIZER BAL ····································· 147 TEST BAR TB··················································· 148 TOOL PRESETTER E236+ ···································· 149 TOOL PRESETTER E346V+ ··································· 150 TOOL PRESETTER E460N ···································· 151 TOOL PRESETTER E4060L···································· 152
DIMENSIONS
MILLING CHUCK ·············································· 31 HIGH SPEED MILLING CHUCK ······························ 33 MILLING CHUCK for Flange Through························· 34 NBT X-Treme Shank ··········································· 205 NIT X-Treme Shank ··········································· 205 SLIM CHUCK··················································· 35 HIGH SPEED SLIM CHUCK(STRAIGHT) ···················· 37 Code No. for SLIM CHUCK with SPECIAL NUT ·············· 38 SLIM CHUCK for Flange Through····························· 39 VC HOLDER ··················································· 40 MAJOR DREAM HOLDER ···································· 41 MINI-MINI CHUCK ADVANCED ALPHA ······················ 43 NC DRILL CHUCK ············································· 45 JACOBS TAPER ADAPTER ···································· 45 NPU DRILL CHUCK for Flange Through······················ 46 SIDE LOCK HOLDER for END MILL··························· 47 SIDE LOCK HOLDER for DRILL······························· 47 DSA DRILL SOCKET··········································· 47 SIDE LOCK HOLDER (for DRILL) for Flange Through ······· 48 MORSE TAPER ADAPTER A type ····························· 49 MORSE TAPER ADAPTER B type with draw bolt············· 50 NT50 SHANK SLEEVE for NT40 TOOL························ 50 AUTO. DEPTH CONTROL TAPPER CHUCK·················· 51 TAPPER CHUCK ·············································· 52 DREAM SYNCHRO TAP HOLDER ·················· 53 For DREAM SYNCHRO TAP HOLDER ZDK Tap Collet······· 53 BORING SYSTEM ············································· 55 BALANCE CUT BORING ARBOR RAC-E ···················· 59 RAC BORING HEAD ··········································· 67 CARTRIDGE for RAC BORING HEAD························· 68 BALANCE CUT BORING ARBOR for LARGE DIA RAC ············ 69 BALANCE CUT BORING ARBOR for LARGE DIA RAK············ 70 BALANCE CUT PLATE for LARGE DIA RPC·················· 70 ACCESSORIES for BALANCE CUT BORING BAR RCC············ 70 ZMAC ADVANCED BORING ARBOR ····· ZMAC-V ··············· 71 ZMAC ADVANCED BORING ARBOR ······ ZMAC-VR ············· 73 ZMAC ADVANCED BORING HEAD ······· ZMAC-V ··············· 75 ZMAC ADVANCED BORING HEAD ······· ZMAC -V ············ 76 BALANCE CUT BORING ARBOR for LARGE DIA BAC-V ·········· 79 BALANCE CUT BORING ARBOR for LARGE DIA BCB ············ 80 ACCESSORIES for BALANCE CUT BORING BAR MCCZ, BCB· · · · · · · · · · · · 81 SPECIAL DESIGNED BORING ARBOR······················· 82 BALANCE CUT BORING ARBOR for LARGE DIA RAC -V ······· 83 BALANCE CUT BORING ARBOR for LARGE DIA BAC -V ······· 85 DJ BORING BAR ······················· DJ ··················· 87 DJ BORING HEAD ············································· 87 BORING BIT for DJ ····················· J ····················· 88 BT Shank BASE HOLDER for MODULAR type ·············· 89 SPACER for MODULAR type ·································· 90 MAJOR DREAM BASE HOLDER for MODULAR type·············· 91 Straight Shank BASE HOLDER····························· 91 MICRO CUT BORING HEAD··································· 92 Straight Shank BALANCE CUT BORING BAR ··············· 93 Straight Shank ZMAC ADVANCED BORING BAR············ 93 Straight Shank DEEP HOLE ZMACX ADVANCED BORING BAR ··· 94 Straight Shank DJ BORING BAR ····························· 95 MULTI TASK BORING BAR ···································· 95 eMAC BORING SYSTEM······································· 96 BALANCE CUT BORING UNIT PARTS LIST ·················· 102 RAC ······················ 61 RAC-A ···················· 63 RAC-K ···················· 65
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DIMENSIONS
3LOCK SYSTEM ··············································· 153 3LOCK TECHNICAL INFORMATION ························· 154 BT DOUBLE FACE CONTACT SPINDLE······················ 154 MBT MILLING CHUCK ········································· 155 MBT SLIM CHUCK ············································· 157 MBT MINI-MINI CHUCK ADVANCED ALPHA················· 159 MBT VC HOLDER ·············································· 159 MBT MODULAR type BORING BASE HOLDER·············· 160 MBT DJ BORING BAR ········································· 160 MBT BALANCE CUT BORING ARBOR ······················· 161 MBT ZMAC ADVANCED BORING ARBOR ··················· 162 MBT BALANCE CUT BORING ARBOR for LARGE DIA············ 163 MBT FACE MILL ARBOR ······································ 164 MBT ZERO FIT type MILLING CHUCK ······················· 165 MBT ZERO FIT type SLIM CHUCK···························· 165 3LOCK SPINDLE FLANGE CLEANER ························ 167 MIT TOOLING SYSTEM ······································· 168 MIT MILLING CHUCK·········································· 168 MIT MINI-MINI CHUCK ········································ 169 MIT SLIM CHUCK·············································· 170 MIT VC HOLDER ··············································· 171 MIT FACE MILL ARBOR ······································· 171 2LOCK SYSTEM ··············································· 173 NBT MILLING CHUCK ········································· 175 NBT HIGH SPEED MILLING CHUCK ························· 177 NBT SLIM CHUCK ············································· 179 NBT HIGH SPEED SLIM CHUCK(STRAIGHT) ·············· 181 NBT HIGH SPEED SLIM CHUCK(TAPER) ··················· 182 NBT MAJOR DREAM HOLDER ······························ 183 NBT MINI-MINI CHUCK ADVANCED ALPHA ················ 185 NBT VC HOLDER ·············································· 186 NBT MAJOR DREAM PRO ENDMILL ························ 187 NBT MAJOR DREAM SHRINK FIT HOLDER ················ 188 NBT ZERO FIT type MILLING CHUCK························ 189 NBT ZERO FIT type SLIM CHUCK ··························· 189 NBT NC DRILL CHUCK········································ 190 NBT SIDE LOCK HOLDER····································· 190 NBT MORSE TAPER ADAPTER A type························ 191 NBT TAPPER CHUCK·········································· 192 NBT BALANCE CUT BORING ARBOR ························ 193 NBT MAJOR DREAM MODULAR type BORING BASE HOLDER ············ 193 NBT ZMAC ADVANCED BORING ARBOR ···················· 194 NBT MODULAR type BORING BASE HOLDER ·············· 195 NBT DJ BORING BAR ········································· 195 NBT BALANCE CUT BORING ARBOR for LARGE DIA ··········· 196 NBT FACE MILL ARBOR······································· 197 NBT FMH FACE MILL ARBOR································· 199 NBT MINI-MINI MASTER CHUCK····························· 201 NBT HYBRID SHRINK-FIT HOLDER ·························· 202 NBT STUB ARBOR············································· 203 NBT HIGH SPEED SPINDLE SPEEDER······················· 204 NBT ANGULAR HEAD ········································· 205 NBT X-Treme CHUCK···········································207 NIT MILLING CHUCK·········································· 209 NIT MINI-MINI CHUCK ADVANCED ALPHA· · · · · · · · · · · · · · · · · · 210 NIT SLIM CHUCK ·············································· 210 NIT VC HOLDER ··············································· 211 NIT MAJOR DREAM HOLDER ································ 211 NIT FACE MILL ARBOR········································ 212 NC5 TOOLING SYSTEM ······································ 213 NC5 MILLING CHUCK ········································· 215 NC5 SLIM CHUCK ············································· 217 NC5 VEGA CHUCK ············································ 218 NC5 VC HOLDER ·············································· 218 NC5 ZERO FIT type MILLING CHUCK························ 219 NC5 ZERO FIT type SLIM CHUCK···························· 219 NC5 NC DRILL CHUCK········································ 220 NC5 SIDE LOCK HOLDER····································· 220 NC5 BALANCE CUT BORING ARBOR ························ 221 NC5 ZMAC ADVANCED BORING ARBOR ···················· 222 NC5 BALANCE CUT BORING ARBOR for LARGE DIA ·············· 223 NC5 MODULAR type BORING BASE HOLDER ·············· 224 NC5 FACE MILL ARBOR······································· 224 NC5 MORSE TAPER ADAPTER A type························ 225 NC5 STUB ARBOR············································· 225 NC5 TAPPER CHUCK·········································· 225 NC5 TAPER GAUGE ··········································· 226 NC5 TEST BAR················································· 226 NC5 DIMENSION of NC5 TOOL SHANK ····················· 226 HSK TOOLING SYSTEM ······································ 227 HSK MILLING CHUCK ········································· 229 HSK VC HOLDER ············································· 232 HSK SLIM CHUCK ············································· 233 HSK MAJOR DREAM HOLDER ······························ 237 HSK MINI-MINI CHUCK ADVANCED ALPHA················· 239 HSK Direct Screw Type MINI-MINI CHUCK··················· 240
HSK MINI-MINI MASTER CHUCK ····························· 241 HSK STUB ARBOR ············································ 243 HSK TAPPER CHUCK ・ DREAM SYNCHRO TAP HOLDER ··· 243 HSK MAJOR DREAM PRO ENDMILL ························ 244 HSK ZERO FIT type MILLING CHUCK························ 245 HSK ZERO FIT type SLIM CHUCK ··························· 245 HSK NC DRILL CHUCK········································ 246 HSK SIDE LOCK HOLDER ···································· 246 HSK FACE MILL ARBOR ······································ 247 HSK MORSE TAPER ADAPTER A type ······················· 247 HSK FMH FACE MILL ARBOR ································ 248 HSK TEST BAR················································· 148 HSK BALANCE CUT BORING ARBOR ······················· 249 HSK BALANCE CUT BORING ARBOR for LARGE DIA RAC ············ 257 HSK ZMAC ADVANCED BORING ARBOR ··················· 259 HSK BALANCE CUT BORING ARBOR for LARGE DIA BAC ADVANCED ······· 263 HSK BASE HOLDER for MODULAR type ···················· 267 HSK DJ BORING BAR ········································· 268 HSK MAJOR DREAM style BASE HOLDER ·················· 268 HSK ANGULAR HEAD········································· 269 HSK HIGH SPEED SPINDLE SPEEDER······················· 272 HSK X-Treme CHUCK·········································· 272 HSK MILLING CHUCK (INCH) ································ 273 CAT TOOLING SYSTEM ······································ 274 CAT MILLING CHUCK (INCH) ································ 274 BT MILLING CHUCK (INCH) ································ 274 CAT HIGH SPEED MILLING CHUCK (INCH) ················· 275 STRAIGHT COLLET (INCH) ··································· 275 BT MILLING CHUCK (INCH) ·································· 274 CAT MILLING CHUCK (INCH)································· 274 Straight Shank TOOL for MILLING CHUCK ·················· 276 Straight Shank SLIM CHUCK·································· 277 Straight Shank CENTER DRILL HOLDER· · · · · · · · · · · · · · · · · · · · · 278 CENTERING TOOL ············································ 278 CENTERING END MILL········································ 278 CENTRE COOLANT STRAIGHT COLLET··················· 279 STRAIGHT COLLET··········································· 280 SLIM COLLET SK·············································· 283 SLIM COLLET SK-AC(COOLANT COLLET) ················ 284 ADJUST SCREW for SLIM CHUCK···························· 288 MINI MINI CHUCK COLLET·································· 290 TAP COLLET(JIS) ············································· 291 TAP COLLET(ISO, IMPERIAL, DIN) ·························· 293 LONG SIZE TAP COLLET······································ 295 TAP COLLET without TORQUE CONTROL ··················· 296 TOOL WAGON ················································· 297 TOOL CLAMPER NCL ········································· 297 GH HANDLE···················································· 299 HANDLE / SPANNER / WRENCH······························ 299 SILICONE TAPER SCRAPER ·································· 300 For ZMAC ADVANCED THUMB WHEEL SOCKET For Quick and Fast Adjustment of Dial Ring· · · 300 SCALE WRENCH··············································· 301 NIKKEN DIAMOND SURFACE ································ 302 RP TREATMENT ··············································· 302 Pulling Force Measuring Tool for Portable ···················· 303 THREE ANGLE CLAMPER ···································· 304 REAMER SERIES ·············································· 305 COMBAT Z DRILL ·············································· 309 ZERO-ZERO HOLDER for TURNING MACHINE ············ 311 CNC ROTARY TABLE ········································· 315 PULL STUD ···················································· 319 PULL STUD with ID ············································ 319 PULL STUD(CENTRE THROUGH COOLANT) ··············· 320 PULL STUD(DRAW BOLT type) ······························· 50 PULL STUD CODE NO. ······································· 321 PULLING FORCE MEASURING TOOL ····················· 319 TECHNICAL INFORMATION for STOPPER PIN ············· 323 TECHNICAL INFORMATION for STOPPER BLOCK ·········· 324 DIMENSIONS of BT and IT ···································· 325 DIMENSIONS of HSK ·········································· 326 DIMENSIONS of NC5 ·········································· 254 ALPHABETICAL INDEX ······································· 327 CAUTION ······················································· 332 WORLD WIDE SALES BRANCH ····························· 333 NIKKEN CHINA ················································ 334 LYNDEX-NIKKEN(NIKKEN USA) ····························· 335 NIKKEN EUROPE(NIKKEN UK) ······························ 336 NIKKEN DEUTSCHLAND(NIKKEN GERMANY) ············· 337 PROCOMO-NIKKEN(NIKKEN FRANCE) ····················· 338
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